EtherCAT in Mobile Applications  
   

 

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The Challenge

Demanding requirements for productivity and costs within mobile applications lead to increased complexity of on-board power supply and network architectures. Existing system designs reach their limits:

  • Missing bandwidth of existing communication systems (amount of data, cycle times, video broadcasting)
  • Software solutions replacing hardware (hardware cost-down)
  • Confusing, heterogeneous network architectures (costly gateway solutions)
  • Exaggerated life-time costs (engineering, system test, availability, diagnosis, maintenance, machine care
  • Integrated safety

Presentation and discussion of new approaches

Electrification
  • Close the drive control loop via EtherCAT
  • Updating 100 electrical drives each 100 μs
  • Axis coupling in software to replace the mechanical line shaft
Energy Efficiency
  • Improved control performance, engine management
  • Hybrid drive systems
  • Emission reduction (CO2 reduction)
Connectivity
  • Remote diagnostics and maintenance
  • Remote access to production/yield data
  • Vehicle-2-Vehicle communication for interaction of vehicles (driving in parallel, virtual drawbar)
  • Wireless
Condition monitoring, measurement
  • Vibration analysis, FFT
  • Preventive maintenance
  • Substitution of specialized hardware with software modules
Video
  • One-wire-solution
  • Video broadcasting in parallel with cyclic process data communication
  • Image processing (Vision)
  • Safety functionality
Data management
  • Continuous data storage (Black Box, Vehicle Data Recorder)
  • Firmware update via EtherCAT
  • Network monitoring
Connection to IT-Technologies
  • Infotainment
  • Connection to Office applications
  • Apps

 

EtherCAT Technology Group | Ostendstr. 196 | 90482 Nuremberg, Germany | info@ethercat.org | www.ethercat.org